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DX-3 Large Dip Spin/Spray Integrated Coating Machine

DX-3 large automatic dip-spin/spray Integrated coating machine adopts a mesh belt suspension curing oven, a full-automatic coating machine (Automatic Coating Machine) head and spray booth , Two coating method can be chosen according to the workpiece size, dip coating or spray coating.
Availability:
  • DX-3

  • ShiSheng Group

  • mechanical zinc plating、zinc plating machine、nickel plating machine、zinc flake coating machine、zinc flake coating line、zinc metalizing equipment、metal coating machine

Product introduction

DX-3 large automatic dip-spin/spray Integrated coating machine adopts a mesh belt suspension curing oven, a full-automatic coating machine head and spray booth , Two coating method can be chosen according to the workpiece size, dip coating or spray coating. It has a wide range of applications and is suitable for coating large metal parts. The mesh belt hanging furnace is a continuous-through working method, and it is equipped with the most advanced multi-functional curing oven.here are many options for spray booths. The whole line has strong adaptability and can be matched with various equipment. The appearance design of the whole line is simple and elegant, in line with the international equipment design concept.

This full-automatic dip spin spary Integrated coating machine works with a full- automatic manipulator, with high efficiency, high stability, high intelligence, modular design and installation, so that the process parameters have a memory function and real-time monitoring.It is designed and manufactured based on the coating work of metal surface treatment,using various zinc flake coating and Dacromet coating , and can also be used for surface coating, coloring and sealing on other non-zinc flake coating and non-Dacromet coating  parts.It is a metal coating machine for metal parts. This coating equipment with 75°tilt (PS: the angle can be designed according to the workpiece) function, some deep holes, blind holes, slit types of workpiece can be well coated,which can also prevent residual liquid in blind holes and the thread of the workpiece. Moreover, the corrosion resistance and heat resistance of the coating are superior to those of galvanized and hot dip galvanized , and no toxic and harmful waste water, waste gas, and waste liquid will be discharged during the production process , no pollution to the environment, which is difficult for galvanized. It is a coating machine that can replace the galvanizing process to achieve green and pollution-free.

This automatic dip spin/spray Integrated coating machine can choose different programs according to different workpieces, suitable for such as: Dacromet Coating , zinc flake coating , Geomet, Magni,DÖRKEN, Teflon, zinc nickel plating, anti rust coating, anti corrosion coating, mechanical zinc plating and other coatings , the overall layout is reasonable, the appearance is beautiful, efficient, economical and practical. It is designed and manufactured in strict accordance with the dip spin coating process  standards and specification requirements to ensure the advancement, reliability and ease of use and maintenance of the automatic dip spin spary coating machine.


Advantages

This coating machine with 75°tilt (PS: the angle can be designed according to the workpiece) function, some deep holes, blind holes, slit types of workpiece can be well coated,Which can also prevent residual liquid in blind holes and the thread of the workpiece.

微信图片_20230706103751

Our coating machine is full-automatic, with                                                  Suitable for water-based and solvent-based coating

functions such asautomatic loading and                                                       solutions, such as: Dacromet coating, zinc flake

weighing.                                                                                                       coating,Geomet, Magni,DÖRKEN, Teflon, zinc 

                                                                                               nickel plating, anti rust coating.


Main features of DX-3 large automatic dip spin/spray Integrated coating machine:

  1. Rationalized design: planetary arrangement of the basket, tiltable design, interchangeable workpiece positions, effective removal of residual coating fluid on the workpiece, no damage to the workpiece, and a high pass rate.

  2. Intelligent control: one-button intelligent start, transmission speed adjustable by frequency conversion, automatic dip spin spray coating equipment), automatic loading and unloading, automatic weighing reduces errors, high degree of automation, ensuring smooth operation of the whole process. The whole process is controllable, effectively reducing production costs.

  3. Super versatility: Suitable for Dacromet coating, zinc flake coating, Geomet, Magni,DÖRKEN, Teflon, anti corrosion coating, zinc nickel plating,mechanical zinc plating, topcoat, sealer.

  4. Diversified colors: paint tank can be replaced according to corresponding paint color  to achieve the color diversification of the workpiece.

  5. Real-time monitoring: full-process monitoring, timely detection and feedback, to meet customer curing process requirements.

  6. Intelligent feeding system: Intelligent conveying, uniform distribution of workpieces, avoiding accumulation.

  7. Optional function: Robot feeding is optional.

  8. Customized service: Coating machine can be customized according to customer needs.

  9. Full service: Shisheng Group provides complete services from research and development, design, manufacturing, installation and after-sales.


DX-3 Large Dip-Spin/Spray Integrated Coating Machine can be applied to:

  • Fastener

  • Nuts and bolts

  • Sheet metal parts

  • Nails and screws

  • Stamping parts

  • Spring

  • Chain

  • Gasket

  • Casting

  • Standard parts

  • Steel parts

  • Wind power bolts and other metal parts that need anti-corrosion coating process.


Work Process:

Zinc flake coating usually needs to complete the following process:

23

Dip spin coating method



252


Spraying metho


Main Body of DX-3 Automatic Dip Spin Spray Integrated Coating Machine:

  • Dip Spin /Spary Coating Machine System

  • Centrifugal Coating System

  • Drying and Tilting System

  • Drying/Curing Oven System

  • Automatic Weighing System

  • Automatic Loading and Unloading System

  • Workpiece Rotation Conveying Distribution System

  • Coating Solution Temperature Adjustment System

  • Coating Solution Recovery Device

  • Operational Control System



Operation mode:

  1. Loading: Automatic loading of dip coating workpieces, manual loading of spray coating workpieces.

  2. Coating: Dip coating and spraying run at the same time, spraying adopts automatic spraying, equipped with manual touch-up paint room.

  3. Leveling: The workpiece is naturally leveled on the mesh belt/suspension chain.

  4. High temperature curing: the workpiece is cured at 320°C for 30-40 minutes.

  5. Cooling: air cooling.

  6. Unloading: automatic/manual unloading.







Remark:

  • The whole process is completed on the same assembly line.

  • Specific construction operations and equipment adjustment and maintenance methods can be guided by our  technical engineers on site.

  • For safety and health protection, please refer to our company's manual.


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